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High Speed Mixer Granulator

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High Speed Mixer Granulator

Details

The high-speed mixer granulator, also known as the high-efficiency wet granulation machine, is a high-efficiency device that combines mixing, humidification, and granulation processes in a single operation. It features high production efficiency, with mixing and granulation usually completed within5 – 15 minutes. The granulation effect is outstanding, yielding uniform particle sizes with good flowability after drying.

Product Features

Particles with uniform particle size, good fluidity and consistent density
Integration of dry mixing, wet granulation, and discharge in one process,
Key parameters (such as stirring speed, mixing time, etc.) can be precisely adjusted and recorded
Strong material adaptability, capable of handling various powder materials
Electrical and structural components can adopt explosion-proof design

Application

Other Models Of Rapid Mixer Granulator

Technical Parameters Of High Speed Mixer Granulator

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The Main Structure Of High Speed Mixer Granulator

Mixing Pot

The mixing bowl is designed with a conical shape and a rounded bottom to ensure ample material flow and eliminate dead zones. The mixing bowl is designed to withstand 2 bar of pressure. The flip design of the pot cover cylinder is easy to operate, and the seal between the pot and the cover is made of food-grade O-type silicone seal. The lid of the pot is equipped with a scraper mirror for easy observation of material movement and for general lighting, as well as a ventilation respirator.

Mixing Mechanism

The stirring motor and reducer are located in the frame beneath the mixing pot. The stirring paddle speed is infinitely variable, controlled by a frequency converter in the control cabinet.

A manual lifting device using a winch is used to raise the stirring paddle for cleaning and inspection.

The stirring paddle features a composite mechanical seal and air washing. The stirring shaft seal is a dry-running seal requiring no lubrication. Furthermore, the air washing system prevents material from falling into the center of the stirring paddle, thus preventing cross-contamination.

Cutting Mechanism

The standard shearing system is included with the mixing granulator. The cutter is located on the side of the mixing tank. The cutter motor is also located on the side of the mixing tank and is covered by a stainless steel casing. The cutter speed can be displayed and set via a touchscreen and is infinitely variable via a frequency converter located in the control cabinet. Different particle sizes can be obtained by adjusting the speed of the mixing paddle and the cutter.

Discharge Port

The discharge port is located at the lowest point of the mixing pot for complete unloading. The discharge port plug, equipped with a silicone rubber ring, is integrally molded with the mixing pot, ensuring a tight seal and preventing material accumulation or dead zones. The discharge plug is opened and closed by a cylinder. During material unloading, the agitator also rotates, keeping the discharge port open throughout the process. The agitator speed can be programmed or manually set.

Advantage Of High Speed Mixer Granulator

Mixing pot has a conical arc-shaped bottom, which ensures smooth material flow and facilitates cleaning.
The flip design ofthe pot cover cylinder is easy to operate, and the seal between the pot and the cover is made of food-grade O-type silicone
The lidof the pot is equipped with a scraper mirror for easy observation of material movement and for general lighting, as well as a ventilation respirator.
The mixing blade and cutter are both equipped with composite mechanical seals and air wash to prevent cross-contamination.
Reliable grounding connections and interlock settings can ensure the safety of equipment and personnel.
The standardmixing frequency converter is equipped with current detection to determine the granulation endpoint.
The graphical user interface displays all analog and digital inputs and outputs, and the process curve can be viewed in real time. The process data can be set, stored for calling, and provided with a printing interface for online or historical process parameter printing.

Current Product: High Speed Mixer Granulator

High Speed Mixer Granulator is named for the high-speed rotation and shearing action of its impeller. This equipment features a high level of automation, with a PLC automatic control system precisely managing the entire mixing and granulating process, ensuring consistent product quality and reducing the risk of human error. It is the ideal choice for large-scale granulation manufacturers. Additionally, it can be equipped with a oscillating granulator or a conical mill to further refine and homogenize the granules.

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Other Models Of Rapid Mixer Granulator

Technical Parameters Of High Speed Mixer Granulator