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Homogeneous Machine

Heavy Duty Mixing Tank for Continuous & Large-Scale Industrial Processing

What Is an Homogeneous Machine

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  • SMT

A homogeneous machine, also known as a homogenizer or homogenizing machine, operates based on the core principle of applying a combination of high pressure, shearing, impact, and cavitation to materials through mechanical force or hydrodynamic effects. This process refines particles and disperses them uniformly, creating a stable and homogeneous system.

Part in contact with the material: SUS316L stainless steel, with a plate thickness of 5 mm.Jacketed heating-cooling layer: SUS304 stainless steel, with a plate thickness of 4 mm and equipped with a deflector.

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Product Features

  • Simple scraper replacement.
  • GMP – compliant.
  • Hydraulic lifting device.
  • Vacuum/pressure sealing.
  • Heating/cooling jacket.

Application

Application of Senieer equipment in pharmaceutical industry

Pharmaceutical

Application of Senieer equipment in nutraceutical industry

Nutraceutical

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Animal

Application of Senieer equipment in food industry

Food

Application of Senieer equipment in chemical industry

Chemical

Application of Senieer equipment in health care industry

Healthcare

Technical Parameters of Homogeneous Machine

technical parameters of homogeneous machine

Product Details of Homogeneous Machine

working principle of homogeneous machine
Structure Diagram of Homogeneous Machine
Feeding and preheating/precooling

Materials are added to the tank according to the formula, and the materials are preheated or cooled to the process temperature by a temperature-controlled medium (such as hot or cold water) in the tank jacket to ensure the material’s flowability and reactivity.

Establishing a vacuum environment

Activate the vacuum system to remove air from the container, creating a negative-pressure environment. This prevents air bubbles from getting into the material, prevents oxidation, and also makes creams and lotions smoother and more lustrous.

bottom-mounted internal and external circulation homogenizer
bottom-mounted internal and external circulation homogenizer
High-shear homogenization emulsification (core step)

A top-drive motor rotates the homogenizing head at high speed (typically 3000~12000 rpm). The rotor and stator of the homogenizing head form a precise gap. The centrifugal force generated by the high-speed rotation of the rotor draws the material into the gap between the rotor and stator, creating intense hydraulic shearing, friction, and impact within the narrow space—this tears large particles/droplets into micron- or even nano-sized fine particles. The sheared material is then ejected through the sieve holes of the stator and violently mixed with other materials in the tank, achieving uniform emulsification and dispersion of the aqueous and oil phases.

Auxiliary scraper stirring

The synchronously operating scraper agitator rotates slowly, scraping up material from the tank walls and bottom to prevent localized overheating or sedimentation. It also ensures that all material within the tank circulates, guaranteeing that all materials pass through the homogenizing head and ultimately form a homogeneous and stable system.

Discharge and post-processing

After homogenization and emulsification are completed, the vacuum is broken, and the finished product is discharged through the bottom discharge valve.

  • Easy loading and unloading, even inside the emulsifier container, with excellent inspectability.
  • Anchor – type bidirectional scraper stirring system (other stirring blades may be used).
  • Bottom – mounted internal circulation homogenizer for internal homogenization at the lowest point of the container.
  • Supports various control systems.
  • Heating/cooling system with optional accessories.
  • When the emulsifier cover is in the lifted position, residual product can be easily scraped off for thorough cleaning without dead zones.
homogeneous machine

Current Product: Homogeneous Machine

Homogeneous machine is widely used in various industries such as food, pharmaceuticals, cosmetics, and chemicals. In the food industry, for instance, it can be used to improve the texture and stability of products like milk, yogurt, and ice cream by breaking down fat globules and ensuring a consistent distribution. In the pharmaceutical field, homogeneous machines help in creating uniform drug formulations, enhancing the bioavailability and efficacy of medications. For cosmetics, they can achieve a fine and even dispersion of ingredients, resulting in better-quality products with improved sensory properties. In the chemical industry, these machines are essential for producing homogeneous mixtures of different substances, facilitating various chemical reactions and processes.

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With Experts Team Of 37 Years Experiences , Senieer® Is One-Stop Turnkey Projects Solutions Supplier. Our Production Lines Include Granulation Line, Bottle Filling Line, Blister Packaging Line, Powder Line, etc. Senieer® Can Custom Design As Per Your Specific Requirements. 

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