SCL 1000 Liquid Capsule Filling Machine

For Dual Chamber Capsule, Pellets-In-Capsule, Tablets-In-Capsule,Powder-In-Capsule

SCL 1000 Liquid Capsule Filling Machine

The SCL 1000 liquid capsule filling machine is an automatic equipment used to fill and seal dual chamber capsules. Different from traditional liquid capsule filling machines, which only fill a single liquid into a capsule, our machine can fill more types of capsules, such as pellets-in-capsule, tablets-in-capsule, and powder-in-capsule. While ensuring high-precision filling, the output reaches 60000 grains per hour. Senieer provides new administration methods to improve the administration issues of many drugs.

Product Features

  • Meet GMP and relevant international industry standards.
  • Accurate capsule separation does not damage the capsules, and there are many different capsules.
  • Automated removal system for unseparated or improperly inserted capsule caps
  • The touchscreenHMI is user-friendly, featuring a stable touch screen and PLC control.
  • The precision capsule section and metering disc minimize the need for adjustment after part replacement
  • Efficient capsule separation by vacuum

Application

Application of Senieer equipment in pharmaceutical industry

Pharmaceutical

Application of Senieer equipment in food industry

Food

Application of Senieer equipment in nutraceutical industry

Nutraceutical

Technical Parameters of SCL 1000 Liquid Capsule Filling Machine

table of scl 1000 liquid capsule filling machine

Product Details of SCL 1000 Liquid Capsule Filling Machine

Right here, Senieer will give you a clear introduction to how the SCL 1000 liquid capsule filling machine manufactures a complete capsule, which involves a total of eight steps.

capsule loading and separation for scl 1000 liquid capsule filling machine

1 Capsule loading and separation

1st and 2nd workstations complete the loading of the hollow capsules, and 3rd workstations separate the hollow capsules through vacuum, so that the capsules are evenly distributed on the upper and lower sides of the bag plate, which is convenient for the next operation.

inspection capsule for scl 1000 liquid capsule filling machine

2 Inspection capsule

During the production process, the 4th workstation can quickly detect whether the hollow capsules are normally separated. If there are abnormal and unseparated hollow capsules, the optical fiber system will transmit the collected data to the 5th liquid filling station and the 8th rejecting station after detection, and the equipment will run to the liquid filling station.

liquid capsule and other material filling for scl 1000 liquid capsule filling machine

3 Liquid capsule and other material filling

There are three filling units in the SCL 1000 liquid capsule filling machine, including the 5th liquid filling station, 6th, and 7th material feed filling station(optional). According to the data analysis of the optical fiber detection system, the liquid filling station stops adding liquid in the abnormal and unseparated hollow capsules; the same is done for other material filling units.

capsule rejecting for scl 1000 liquid capsule filling machine

4 Capsule rejecting

After the equipment actively operates to the 8th rejection workstation, it directly rejects the abnormally unseparated hollow capsules, so as to ensure the stable operation of the equipment during the production process.

5 Capsule locking

The circular capsule trays of the upper and lower molds rotate synchronously. During this process, the locking lever actively pushes up the filled capsule bodies, and then the upper caps of the capsules tightly lock the capsules.

Capsule releasing for scl 1000 liquid capsule filling machine

6 Capsule releasing

Finally, the push rod passes through the mold hole and pushes the capsules upward, ejecting the capsules from the initial filling stage and completing the capsule ejection operation.

capsule sealing for scl 1000 liquid capsule filling machine

7 Capsule introducing

The capsule introduction mechanism has automatic capsule guidance, optical fiber detection inside the capsule storage plate, and high and low positions of the capsule to control the speed synchronization function of the main machine and auxiliary machine in real time.

capsule discharging for scl 1000 liquid capsule filling machine

8 Capsule discharging

First, the finished product discharge bin is equipped with 12 equally divided limit circles, which serve as positioning references for the drying mold. Once the drying mold actively moves to the position of a limit circle, its free-hanging state immediately switches to a fixed clamping state to secure itself. Then, each unit of the drying mold actively rotates 360 degrees, a movement that exports the finished capsules and guides them to drop into the discharge bin smoothly. Additionally, the discharge bin is equipped with 8 air blowing pipes–these pipes actively blow air to blow off any residual finished capsules, effectively preventing the finished products from remaining in the mold and ensuring a thorough discharging process.

scl 1000 liquid capsule filling machine

Current Product:SCL 1000 Liquid Capsule Filling Machine

The SCL 1000 liquid capsule filling machine is the crystallization of Senieer technology. While ensuring the quality of dual-chamber capsule filling and sealing, it can also be used for large-scale production. It is the best choice for the research, development, and production of new drugs and high-standard pharmaceutical enterprises. If you want to know more, please feel free to contact us.

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